one Equipment Application
This tools is equipped for sorts of core with drinking water base painting drying.
2 Facility Requirement
Electricity Offer: 3 stage four wire program, 415/240V±10%,50Hz±5%.
LPG primary pipe force: 15kPa, Calorific Value: 10000Kcal/m3.
Compressed air pressure: 0.5MPa~.7MPa
On-website situation:
– Out doorway temperature: -10ºC~40ºC.
– In door temperature: above 0ºC.
– Relative Humidity of out door: 61%~81%
– -10ºC~40ºC,
– 0ºC
– 61%~eighty one%
3 Products Configuration
| NO. | Item | Quantity |
| 1 | 2 Sets | |
| two | Load/unload roller conveyor | two Sets |
| 3 | Furnace Body | 1 established |
| 4 | Heating Chamber | three sets |
| five | Air-curtain Program | 2 sets |
| 6 | Exhaust Piping (Length confirmed later on) |
Pipe from furnace physique to inlet of fan. |
| seven | Cooling Chamber | 1set |
| eight | Pallet Return Roller CZPT | 1set |
| nine | Safety Guardrail and Functioning Ladder | 1 set |
| 10 | Operating System | 1set |
| eleven | CZPTal Manage System | 1 set |
4 Primary CZPT Parameter
| No. | Item |
CZPT Parameter |
| 1 | Portray type | H2o Base Coating Material |
| two | Coating Method | Dipping/soaking/brushing |
| three | Efficient Width of Internal Roller CZPT | 650mm |
| 4 | Successful Length of Interior Roller CZPT | 29800mm |
| 5 | Greatest Operating Temperature | 250ºC |
| 6 | Drying Temperature | 160~230ºC adjustable() |
| 7 | Drying Time | forty five-fifty five Minutes adjustable() |
| 8 | Temperature Heating Up Time | <60 minutes |
| 9 | Vitality Source | LPG, Calorific benefit: 10000Kcal/Nm3 |
| 10 | Maximum Gas Consumption | ninety Nmthree/h (total loaded, at chilly situation) () |
| 11 | Burner Capacity | twenty five~ninety Nm3/h () |
| twelve | Typical Fuel consumption | 72Nm3/h (steady operating ) () |
| 13 | Continue being h2o Articles in core | <0.30%(at depth of 10mm ) (10mm) |
| 14 | Transfer method | Roller CZPT |
| fifteen | Inner Roller CZPT Speed | .forty five~.75m/min() |
| 16 | Put in capacity | 45Kw 415V 50Hz |
5Equipment Description
The entire working flow route kinds as one particular straight line. Please refer to the drawing.
five.1 Elevating Desk (two sets )()
6.1.1 Main CZPT Parameter :
| No. | Item |
Specification |
| one | Operating Height | 900mm |
| two | Diameter × Thickness × |
Φ100×5mm(20# Steel ), |
| three | Distance In between Rollers | 257 mm |
| four | Elevating Stroke | 672mm |
| 5 | Elevating Speed | 6m/min(Max) |
| six | Roller CZPT Speed | 10m/min |
| seven |
Driving Electrical power for Roller CZPT | .25Kw |
| eight | ≤2.5mm |
5..2Desicription :
This elevating table consists of elevating machine and roller conveyor.
Roller conveyor is created of rollers, sprocket wheel, chain, bearing seat, and velocity reducer.
Elevating device is made of supporting rack, elevating unit, and movable supporting rack.
Supporting rack is produced of profiled metal, after welded together framework of this rack will be processed by machining resource.
Movable rack is composed of two items of pillars, and it is fastened with rack.
elevating machine is driven by the hydraulic cylinder, a single set of hydraulic station is outfitted with this method.
For basic safety operation, three sides of this elevating unit is protected by guard fence and one particular keeping door the doorway is locked by basic safety pin, which is interlocked with mechanical motion control technique.
throughout sustaining, electricity offer for this part will be cut off.
Positioning unit is created on the elevating system, positioning accuracy: ±2.5mm.
5.two Feeding/Discharging Roller CZPT ,
Application: Cost/discharge pallets in/out of furnace chamber.
Main technological parameter:
| No. | Item |
CZPT Specification |
| 1 | Working Height | 900mm |
| two | Diameter × Thickness × |
Φ100×5mm(20# Steel ), |
| three | Substance of Roller | Carbon Steel |
| 4 | Length Between Rollers | 257 mm |
| 5 | Successful doing work Surface of Rollers | 4000×650mm(L×W) |
| six | Quantities of Pallets | 4 pallets 4 |
| 7 | Driving motor electricity for roller conveyor | .25KW |
| 8 | Quickly Driving Motor for Feeding Roller CZPT | .37KW |
| 9 | Fast Feeding Rotating Speed | 10m/min |
| ten | Pace Regulating Method | Frequency Regulating |
| 11 | Pallet Detecting Device | Sensor |
This roller conveyor carries pallets continuously costs/discharges in/out of furnace chamber. Body of roller rack is made of higher high quality profiled metal, which gives ample bearing strength.
Rollers are manufactured of seamless metal pipe. Efficient operating surface of roller is 4000mm×900mm. Efficient height of roller is 650mm
To ensure pallets stable travel on the roller conveyor, two ends of each roller is created with collar.
To make sure every roller has adequate bearing capability, length among every single roller is about ~257mm.
Roller conveyor program is pushed by motor, chain, and sprocket wheel. Pace of roller is managed by Siemens Frequency transformer.
Operating box is positioned at loading roller conveyor, straightforward for manage and control the loading conveyor emergency cease button is mounted at operating box.
six.3 Core Drying Oven
6.3.1Technial Parameter
| No. | Item |
Specification |
| one | Optimum Provider Temperature | 250ºC |
| 2 | Doing work Temperature | one hundred sixty-230ºC |
| 3 | Effective Dimension of Chamber | 29800(L)×650(W)×500(H) |
| four | Quantities of Heating Zone | 3 |
| five | Temperature Uniformity | ±6ºC() (very same section ) |
| six | Temperature Management Accuracy | ±2ºC |
| 7 | Motor of Air Contain | 1.1Kw×2 |
| 8 | CZPT open height | 200~ 500mm (adjustable ) |
| nine | Lining Structure | Full Fiber |
| ten | Skin Temperature | Ambient ≤+35ºC. |
