Product Description
Product Description
Product name: Roller Chain, chain, special chain
Material: 40Mn with heat-treated and with standard thickness for plates
We can supply all kinds indutrial roller chains for transmission, such as the DIN8187 or ANSI standard roller chains, and specialized in this line for more than 10years, with good quality and high reputation in our customers.
Product Attribute
|
Usage |
Leaf Chain ,Flyer chain |
|
Material |
Alloy/Carbon Steel |
| Application industry | Metallurgy, coal, electricity, food, chemical industry, tobacco, beverage, etc |
|
Surface Treatment |
Self-color Sand-blasted Shot-peening |
| Product Series |
AL,BL ,LL,FL,LH |
| Port |
Any sea port or airport in China |
| Brand | TV OEM |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| AL Series |
AL322,AL344,AL422,AL444,AL466,AL522,AL534,AL544,AL566,AL622,AL644,AL666,AL688 AL822,AL844,AL866,AL888,AL1571,AL1044,AL1066,AL1088,AL1222,AL1244,AL1266,AL1288 AL1444,AL1466,AL1644,AL1666,AL1688 |
| BL Series | BL422,BL423,BL434,BL444,BL446,BL488,BL522,BL523,BL534,BL544,BL546,BL566,BL588
BL622,BL623,BL634,BL644,BL646,BL688,BL822,BL823,BL834,BL844,BL846,BL866,BL888 BL1571,BL1571,BL1034,BL1044,BL1046,BL1088,BL1222,BL1223,BL1234,BL1244,BL1246 BL1266,BL1288,BL1422,BL1423,BL1434,BL1444,BL1446,BL1488,BL1622,BL1623,BL1634 BL1644,BL1646,BL1666,BL1888,BL2571,BL2571,BL2034,BL2044,BL2046,BL2088 |
| LL Series | LL0622,LL0644,LL0666,LL0822,LL0844,LL0866,LL 0571 ,LL1571,LL1044,LL1066,LL1088,LL1222
LL1244,LL1266,LL1288,LL1622,LL1644,LL1666,LL1688,LL2571,LL2044,LL2066,LL2088,LL2422 LL2444,LL2466,LL2488,LL2822,LL2844,LL2866,LL2888,LL3222,LL3244,LL3266,LL3288,LL4571 LL4044,LL4066,LL4088,LL4822,LL4844,LL4866,LL4888 |
| LH Series | LH0822,LH0823,LH571,LH0844,LH0846,LH0866,LH 0571 ,LH1571,LH1571,LH1034,LH1044
LH1046,LH1066,LH1088,LH1222,LH1223,LH1234,LH1244,LH1246,LH1266,LH1288,LH1622 LH1623,LH1634,LH1644,LH1646,LH1666,LH1688,LH2571,LH2571,LH2034,LH2044,LH2046 LH2066,LH2088,LH2422,LH2423,LH2434,LH2444,LH2446,LH2466,LH2488,LH2822,LH2823 LH2834,LH2844,LH2846,LH2866,LH2888,LH3222,LH3223,LH3234,LH3244,LH3246,LH3266 LH3288,LH4571,LH4571,LH4034,LH4044,LH4046,LH4066,LH4088 |
| FL Series | FL644,FL666,FL688,FL523,FL844,FL922,FL944,FL945,FL956,FL966,FL988 |
| We also carry out OEM according to your requirements |
|
Detailed Photos
Product Parameters
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Natural |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What are the noise and vibration characteristics of roller chains?
Roller chains exhibit specific noise and vibration characteristics during operation. Here’s a detailed answer to the question:
1. Noise Generation: Roller chains can produce noise during operation, especially when operating under certain conditions. The primary sources of noise in roller chains include the interaction between the chain and the sprockets, as well as the impact between the chain pins and the chain guide. The noise level can vary depending on factors such as chain speed, tension, lubrication, alignment, and wear.
2. Vibration: Roller chains can also generate vibrations during operation. These vibrations can be caused by various factors, including the chain’s interaction with the sprockets, chain tension, misalignment, and uneven wear. Excessive vibration can affect the performance and lifespan of the chain and other components in the system. It is important to minimize vibration to ensure smooth and reliable operation.
3. Noise and Vibration Reduction Measures: To mitigate noise and vibration in roller chain systems, several measures can be taken:
- Proper Lubrication: Adequate lubrication reduces friction between the chain and the sprockets, minimizing noise and vibration caused by metal-to-metal contact.
- Alignment and Tension: Ensuring proper alignment and tension of the chain helps to reduce noise and vibration. Misalignment or incorrect tension can lead to increased noise and vibration levels.
- Sprocket Design: The design and condition of the sprockets can affect noise and vibration. Sprockets with worn or damaged teeth can cause increased noise and vibration levels.
- Noise Dampening Elements: Adding noise dampening elements, such as rubber pads or guides, can help reduce the noise generated by the chain’s impact with the chain guides or other components.
- System Design: The overall system design, including the selection of compatible components and proper installation, can contribute to minimizing noise and vibration levels.
It’s important to regularly inspect and maintain the roller chain system to identify and address any sources of noise or excessive vibration. Proper lubrication, alignment, tensioning, and regular replacement of worn components are essential to ensure optimal performance, reduce noise, and minimize vibration in roller chain applications.
How do roller chains handle angular misalignment between sprockets?
Roller chains are designed to accommodate a certain degree of angular misalignment between sprockets. Here’s a detailed answer to the question:
1. Flexibility: Roller chains have inherent flexibility, allowing them to adapt to slight misalignments between sprockets. The chain links can articulate and adjust their position to compensate for the angular misalignment. This flexibility helps to reduce stress on the chain and the sprockets.
2. Chain Articulation: The individual chain links in a roller chain are connected by pins, allowing them to rotate and articulate as the chain engages with the sprockets. This articulation enables the chain to follow the angular movement of the sprockets and maintain proper engagement. It helps to distribute the load evenly across the chain and minimize concentrated stresses on individual chain links.
3. Tolerance for Misalignment: Roller chains have a certain tolerance for angular misalignment between the sprockets. The exact amount of misalignment that a chain can handle depends on factors such as chain size, pitch, and design. However, it’s important to note that excessive misalignment can lead to accelerated wear, increased noise, and reduced chain life.
4. Proper Alignment: While roller chains can tolerate some degree of angular misalignment, it’s still essential to aim for proper sprocket alignment whenever possible. Proper alignment helps to optimize chain performance, minimize wear, and extend the lifespan of the chain and sprockets. Aligning the sprockets correctly ensures that the chain engages smoothly and uniformly with the sprocket teeth, reducing the risk of premature wear or failure.
5. Regular Inspection and Maintenance: To ensure optimal performance and longevity, it’s important to regularly inspect the roller chain system for any signs of misalignment or excessive wear. Routine maintenance, such as lubrication and tension adjustment, helps to mitigate the effects of misalignment and promotes smooth operation.
While roller chains can handle a certain degree of angular misalignment, it’s always recommended to minimize misalignment and strive for proper sprocket alignment to ensure optimal performance, efficiency, and longevity of the chain and sprocket system.
How do roller chains handle misalignment between sprockets?
Roller chains are designed to accommodate a certain degree of misalignment between sprockets. Here’s a detailed answer to the question:
1. Side-Bending Capability: One of the key features of roller chains is their side-bending capability. The chain links have some flexibility, allowing them to articulate and adapt to slight misalignments between the sprockets. This flexibility helps maintain proper engagement between the chain and the sprockets, even if they are not perfectly aligned.
2. Articulating Pins and Bushings: Roller chains consist of pins and bushings that connect the chain links. These pins and bushings allow for rotational movement and articulation, enabling the chain to adjust to the misalignment between the sprockets. This ensures that the chain remains engaged with the sprockets and continues to transmit power effectively.
3. Chain Tension Adjustment: Misalignment between sprockets can cause variations in chain tension along the length of the chain. Roller chains typically have provisions for adjusting the chain tension, allowing for compensation of any slack or tight spots caused by misalignment. Proper tension adjustment helps maintain the chain’s engagement with the sprockets and ensures smooth power transmission.
4. Chain Guides and Tensioners: In cases where misalignment is more pronounced or persistent, chain guides and tensioners can be used to help guide the chain and maintain proper alignment. These components provide additional support and control the lateral movement of the chain, minimizing the effects of misalignment.
While roller chains can handle a certain amount of misalignment, it is important to note that excessive or prolonged misalignment can lead to increased wear, premature fatigue, and reduced chain life. Therefore, it is recommended to minimize misalignment as much as possible and regularly inspect and maintain the alignment of the sprockets to ensure optimal performance and longevity of the roller chain.
editor by CX 2023-10-20
China Professional Industrial Drive Roller Conveyor Leaf Chain Hoisting Hollow Pin Heavy Duty Stainless Steel Short Double Pitch (AL BL LL)
Product Description
Product Description
Product name: Roller Chain, chain, special chain
Material: 40Mn with heat-treated and with standard thickness for plates
We can supply all kinds indutrial roller chains for transmission, such as the DIN8187 or ANSI standard roller chains, and specialized in this line for more than 10years, with good quality and high reputation in our customers.
Product Attribute
|
Usage |
Leaf Chain ,Flyer chain |
|
Material |
Alloy/Carbon Steel |
| Application industry | Metallurgy, coal, electricity, food, chemical industry, tobacco, beverage, etc |
|
Surface Treatment |
Self-color Sand-blasted Shot-peening |
| Product Series |
AL,BL ,LL,FL,LH |
| Port |
Any sea port or airport in China |
| Brand | TV OEM |
| Payment |
L/C, T/T, D/P, Western Union |
| Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| AL Series |
AL322,AL344,AL422,AL444,AL466,AL522,AL534,AL544,AL566,AL622,AL644,AL666,AL688 AL822,AL844,AL866,AL888,AL1571,AL1044,AL1066,AL1088,AL1222,AL1244,AL1266,AL1288 AL1444,AL1466,AL1644,AL1666,AL1688 |
| BL Series | BL422,BL423,BL434,BL444,BL446,BL488,BL522,BL523,BL534,BL544,BL546,BL566,BL588
BL622,BL623,BL634,BL644,BL646,BL688,BL822,BL823,BL834,BL844,BL846,BL866,BL888 BL1571,BL1571,BL1034,BL1044,BL1046,BL1088,BL1222,BL1223,BL1234,BL1244,BL1246 BL1266,BL1288,BL1422,BL1423,BL1434,BL1444,BL1446,BL1488,BL1622,BL1623,BL1634 BL1644,BL1646,BL1666,BL1888,BL2571,BL2571,BL2034,BL2044,BL2046,BL2088 |
| LL Series | LL0622,LL0644,LL0666,LL0822,LL0844,LL0866,LL 0571 ,LL1571,LL1044,LL1066,LL1088,LL1222
LL1244,LL1266,LL1288,LL1622,LL1644,LL1666,LL1688,LL2571,LL2044,LL2066,LL2088,LL2422 LL2444,LL2466,LL2488,LL2822,LL2844,LL2866,LL2888,LL3222,LL3244,LL3266,LL3288,LL4571 LL4044,LL4066,LL4088,LL4822,LL4844,LL4866,LL4888 |
| LH Series | LH0822,LH0823,LH571,LH0844,LH0846,LH0866,LH 0571 ,LH1571,LH1571,LH1034,LH1044
LH1046,LH1066,LH1088,LH1222,LH1223,LH1234,LH1244,LH1246,LH1266,LH1288,LH1622 LH1623,LH1634,LH1644,LH1646,LH1666,LH1688,LH2571,LH2571,LH2034,LH2044,LH2046 LH2066,LH2088,LH2422,LH2423,LH2434,LH2444,LH2446,LH2466,LH2488,LH2822,LH2823 LH2834,LH2844,LH2846,LH2866,LH2888,LH3222,LH3223,LH3234,LH3244,LH3246,LH3266 LH3288,LH4571,LH4571,LH4034,LH4044,LH4046,LH4066,LH4088 |
| FL Series | FL644,FL666,FL688,FL523,FL844,FL922,FL944,FL945,FL956,FL966,FL988 |
| We also carry out OEM according to your requirements |
|
Detailed Photos
Product Parameters
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Natural |
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a roller chain in agricultural machinery?
Roller chains offer several advantages when used in agricultural machinery:
1. High Strength and Durability: Roller chains are designed to withstand heavy loads and harsh operating conditions commonly found in agricultural machinery. They are built with robust materials and precision engineering, making them capable of handling the demanding requirements of agricultural applications.
2. Efficient Power Transmission: Roller chains provide efficient power transmission from the engine to various agricultural components such as harvesters, tractors, and conveyors. They have low frictional losses, allowing for efficient transfer of torque and minimizing power wastage.
3. Wide Range of Sizes and Configurations: Roller chains are available in various sizes, pitches, and configurations, allowing them to be used in different types of agricultural machinery. This versatility enables manufacturers to select the appropriate chain for specific applications, ensuring optimal performance and reliability.
4. Versatile and Reliable: Roller chains can be used in a wide range of agricultural machinery, including harvesters, combines, planters, balers, and more. They provide reliable power transmission and can operate in diverse agricultural environments, including fields, orchards, and livestock facilities.
5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection are essential to ensure smooth operation and prevent premature wear. With proper maintenance, roller chains can have a long service life, reducing downtime and maintenance costs for agricultural machinery.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in agricultural machinery. They are typically more affordable compared to alternative drive systems, such as gears or belts, while still providing reliable and efficient performance.
7. Adaptability to Variable Speeds: Agricultural machinery often requires variable speed control based on specific tasks or crop conditions. Roller chains can handle variable speeds effectively, allowing for precise control and adjustment to meet the varying demands of agricultural operations.
Overall, the use of roller chains in agricultural machinery offers durability, efficiency, versatility, and cost-effectiveness. They provide reliable power transmission, enabling agricultural equipment to operate efficiently and effectively in demanding farming environments.
How do roller chains handle static loads?
Roller chains are primarily designed for transmitting power and handling dynamic loads, which involve motion and varying forces. However, roller chains can also handle static loads to some extent. Here’s a detailed answer to the question:
1. Load Distribution: When a roller chain is subjected to static loads, the weight or force is evenly distributed across multiple rollers and pins. This helps to distribute the load more effectively and reduces stress concentrations on individual components. The load is transferred from one roller to another through the pins, ensuring a more balanced distribution.
2. Stiffness: Roller chains possess a certain degree of stiffness that enables them to resist static loads. The rigid construction of the chain, including the link plates and pins, helps maintain the integrity of the chain under static conditions. This stiffness allows the chain to support the applied load without excessive elongation or deformation.
3. Lubrication: Proper lubrication is essential for roller chains to handle static loads effectively. Lubrication helps reduce friction and wear, which can occur even under static conditions due to the weight of the load. Adequate lubrication ensures smooth movement of the chain and minimizes the risk of surface damage or increased friction during load-bearing.
4. Chain Preload: In some cases, applying a pre-load or initial tension to the roller chain can help improve its ability to handle static loads. The pre-load helps to eliminate any slack or looseness in the chain, enhancing its rigidity and reducing the potential for excessive elongation or misalignment when subjected to static forces.
While roller chains can handle static loads, it’s important to note that they are primarily designed for dynamic applications involving motion. Excessive static loads or prolonged exposure to static conditions may lead to increased wear, elongation, or deformation of the chain. In scenarios where the majority of the load is static, alternative power transmission systems or load-bearing mechanisms may be more suitable.
Can roller chains be used in high-temperature environments?
Yes, roller chains can be used in high-temperature environments, but it depends on the specific type of roller chain and the temperature range involved. Here is a detailed answer to the question:
1. Heat-resistant materials: Roller chains intended for high-temperature applications are typically made from heat-resistant materials such as stainless steel or alloy steels that can withstand elevated temperatures without significant deformation or loss of strength.
2. Lubrication: Proper lubrication is crucial for the operation of roller chains in high-temperature environments. Special high-temperature lubricants are available that can withstand the elevated temperatures without breaking down or evaporating, ensuring effective lubrication and reducing wear.
3. Heat treatment: Some roller chains undergo specific heat treatment processes to enhance their resistance to high temperatures. Heat treatment can improve the chain’s strength, hardness, and resistance to thermal expansion, enabling it to perform reliably in hot conditions.
4. Design considerations: Roller chain manufacturers take into account the effects of high temperatures on the chain’s performance and design features that mitigate these effects. This may include factors such as increased clearances, heat dissipation mechanisms, and special coatings or finishes to protect against corrosion or oxidation.
5. Temperature limitations: While roller chains can handle elevated temperatures, there are limits to their temperature resistance. The maximum temperature at which a roller chain can operate depends on factors such as the material, lubrication, load, and speed. It is crucial to consult the manufacturer’s specifications and guidelines to ensure the chain is suitable for the intended temperature range.
It is important to note that using roller chains in high-temperature environments may require additional precautions, such as proper ventilation, heat shielding, or periodic inspections to monitor chain performance and ensure safety and reliability. Consulting with experts or chain manufacturers is recommended to determine the most suitable roller chain for specific high-temperature applications.
editor by CX 2023-07-20
China OEM Escalator Step Chain Factory From China double pitch roller chain
Product Description
JIEFENG E&E CO.,LTD is the Professional escalator step chain supplier in China, because we cooperation with the leading manufacturer in the escalator industry.
Solutions and developments in the areas of noise reduction and low maintenance chain technology are only a few examples of what customers rely on in the escalator industry. Thanks to the high demands on safety and quality CZPT escalator and moving walkway chains contribute to the smooth transportation of visitors not only in department stores, subways and airports. London, Madrid, Prague, New York, ZheJiang , Peking: CZPT products move millions of people every day on escalators and moving walkways across the world.
JIEFENG E&E Escalator Step Chain
Quality, Edurance, Drability, Rliability, Noise reduction, Low maintenance
We have been supply escalator step chains for more than 20 years. During this time we have supplied morer than 40 countries escalator maintenance companies, and we got all good feedback from our customers.
Continued Assurance.
All of escalator step chains have 1 year warranty, and we will not provide the low-cost and not guaranteed product, as we all know escalator step chain is safty parts, so it’s very important of continued assurance.
High Standards.
Our product processes ensure that all chain lengths on an escalator machine are manufactured to an overall tolerance of 0.571 inch across 8 Ft, with a quality that enables them to achieve a service life of 20 years.
Our escalator Chain has been developed as result of extensive prototype testing in arduous applications to exceed the industry’s ever increasing demand for lower service costs and longer lifetime operation.
With over 50 years’ experience, Our partner factory is ecognised as 1 of the world’s leading manufacturers of escalator chains.
The special polymer bush, in conjunction with a specially designed bearing pin, has been formulated to ensure maximum lifetime operation.
The principle advantages of CZPT escalator step chain are:
- Substantially lower life cycle costs with development and field tests indicating a life in excess of 20 years.
- Cleaner environment because of reduced free grease and oil lubrication.
- Significantly lower service costs, in that periodic greaseand oil lubrication is not required.
- Stable and predictable wear rates are a particular feature of CZPT when compared to conventionally oiled andgreased chains, which can be prone to random failure.
- Supply all kinds of escalator step chains, and we can provide the professional drawing for you.
ENDURANCE
JIEFENG Escalator Chain in the public service environment has proven to be extremely wear resistant.
Installation of the CZPT Escalator Chain provides lifetime confidence with an extended chain design life.
TYPICAL WEAR /LIFE
ECONOMY
JIEFENG offers a fully cost effective solution when replacing grease lubrication systems, thus considerably reducing expensive maintenance and life cycle costs.
ENVIRONMENT AND SAFETY
The elimination of copious amounts of lubricating oils and grease creates a cleaner and safer environment, thereby reducing fire risk.
So pls contact us for the all drawing of escalator step chain.
| Own factory | Own warehouse |
| Warranty: | 12 Months |
|---|---|
| Type: | Heavy |
| Load Capacity: | 4500 Persons/H |
| Use of Occasions: | Escalator |
| Speed: | 0.65M/S |
| Slope Angle: | 30° |
| Customization: |
Available
| Customized Request |
|---|
Choosing a drive chain for a belt conveyor
The drive chain is used to move heavy objects on the conveyor chain. Chains are magnetic, antistatic, high temperature, or chemical resistant, depending on the application. These types of drive chains are used in many different industries. A common machine that uses this type of drive is a chain hoist. Chain hoists are designed to lift heavy loads with minimal effort. Chains are often used to transport heavy loads.
roller chain
Whether using a roller chain as a drive chain or a belt conveyor can be tricky. Whether it’s a small low-speed drive with manual lubrication or a high-speed pump-lubricated drive with multiple sprockets, there are several factors to consider when choosing a roller chain. First, you need to consider motor horsepower and rpm. The speed of the motor determines how much chain you need. For example, if you are using a low-speed drive, you will need to choose a low-pitch, high-pitch chain. Another thing to consider is chain length – ideally, you can go for an even number of sprockets and chains, but never go smaller.
The lubrication system is also important because the lubrication system must be able to deliver enough oil. The type of oil used to lubricate a chain depends on its operating environment, temperature and speed. Wear is caused by pressure on the bearing, angular sliding of the pins, and rotation of the rollers. There are five different types of lubrication methods available, depending on the system used. A high-quality carbon steel chain is a major advantage when operating at high temperatures, as it can withstand higher temperatures.
The materials of construction for roller chains vary by application. Typically, the most common materials are steel and stainless steel, but sometimes alloy steels are used in food processing machinery that may have lubrication problems. Nylon and brass are also sometimes used. Some industries require heavy-duty chains. If you need an extremely heavy chain, you may want to consider a heavy-duty roller chain. If you are not sure which type of chain is best for your application, consult an industry expert.
Unlike other chains, roller chains are more efficient from a size and weight perspective. While solution chains are useful in some situations, drive chains are more effective for dirty work and slipping on tracks. They are commonly used in construction and manufacturing. There are other advantages to using a drive chain. They are generally stronger than belts, which is a huge benefit. So, if you’re wondering which is better, here are them:
Multi-strand roller chain
The multi-strand roller chains for drive chains market is expected to grow at a CAGR of over 20% during the forecast period. Market reports cover product demand, supply, and cost. The report covers the global market including company profiles, product details, and contact information of key players. It also takes into account the revenue generated by different application areas. The report contains 159 pages of useful information and data. It is an essential tool for anyone involved in drive chain manufacturing.
The essential characteristics of multi-strand chains are their power ratings and allowable bearing area pressures. Power rating is an important characteristic that determines the chain’s ability to transmit a specific load. Typically, multi-strand chains are rated in the range of 12,000 watts per strand. However, their capabilities are limited by link plate fatigue, roller impact fatigue, and wear between pins and bushings.
Energy Series chains are ideal for high-speed and high shock load applications. The chain is designed to provide reliable power and withstand the rigors of the oil and gas industry. It uses high-strength steel and double-coated rolls. These chains come in different lengths and come in two types: single-strand and multi-strand. It is best to consult a professional to find out which chain best suits your needs.
The global multi-strand roller chains market is expected to grow at a CAGR of over 7% during the forecast period. From 2011 to 2019, the industry is expected to grow by nearly 6%. However, the outlook for this market is not optimistic, with some companies experiencing negative growth over the past year. Nonetheless, slowing global economic growth and tightening COVID-19 regulations are likely to hinder the market growth.
Although requirements vary by application, it must be remembered that the load on a multi-strand roller chain must not be greater than 1/9 or 1/6 of the tensile strength of the chain. If the load exceeds this threshold, the chainplates will fatigue. This is the main reason why roller chains are expensive. However, this is not always the case. Multi-strand roller chains are a great idea if you are looking for an affordable and reliable drive chain.
double chain
If you’re looking for an industrial-grade drive chain, you’ve probably considered a double chain. The chain meshes with the sprockets on either side of the gears. It comes in different styles, each with its own advantages and disadvantages. The CZPT duplex series has twice the power capacity of standard SC duplex chains. This type of chain is usually best for new applications. On the other hand, SC double chain chains are the cheapest but have less weight and power capacity.
Another option is a triple drive chain. This type of drive chain has an additional row of plates and contains three sprockets. Its unique design reduces the weight and impact velocity of the timing chain. It is usually used in automotive applications. It is ideal for low to medium-load timing applications. It is also available in acoustically optimized versions. Three-quarter inch pitch double chain chains are widely used in gasoline engine aids and timing drives.
flat top chain
High friction rubber is usually installed on the top or bottom of a flat top drive chain to improve its high friction surface and prevent interference during side bend conveying. The chain plate can be customized with thin rubber layer or thick elastic polyurethane rubber according to customer requirements. In addition to providing high friction, the flat top chain also provides excellent anti-slip properties for glass bottles.
Premium steel flat top chain with high quality surface finish and excellent wear resistance. They have a high level of noise reduction and can be used in heavy duty conveying applications. These chains are available in a variety of alloys such as stainless steel or aluminum. Some models are designed to be very rugged and last longer. Aluminum and galvanized steel chains are popular choices for these chains.
Flat Top Drive Chain Conveyors are versatile and come in an endless combination of configurations. Drives can be connected end-to-end to form long conveyor lines, while side-curved flat-top chains are versatile enough to handle tandem, serpentine or carousel configurations. Standard and heavy duty models are also available. Flat top chains can be used in many different applications including food, beverages and other commodities.
Standard flat top chains are usually rectangular or L-shaped and designed for use on straight conveyors. In some cases, space constraints may require a U-shaped or rectangular conveyor line. For smoother conveying, side-curved flat-top chains can be used. These chains are paired with regular rectangular chain plates and tall pins for high load capacity. They come in different widths, including multi-strand chains.
editor by CX 2023-06-01
China 2021 new design natural druzy stone 925 sterling chain moon star healing crystal amethyst pendant necklace for women jewelry double pitch roller chain
Error:获取session失败，
Different types of drive chains
There are many different types of drive chains. You should be able to differentiate between roller chains, forged rivetless chains, double chains, flat-top chains, and helical chains by the terms used. This article will provide information on the different types of chains. Then, you can choose the right one according to your needs. If you haven’t purchased a chain yet, read this article to get started. It will also provide information on the pros and cons of each type.
roller chain
There are several differences between drive chains and roller chains, but in essence, the two are functionally similar. The choice of which type to use depends largely on the type of environment it will be exposed to. While roller chains are suitable for clean indoor environments, they are not very forgiving when it comes to rubbing against the rails. Following are the main differences between a drive chain and a roller chain. Using the correct drive chain is essential for a smooth and efficient running machine.
Roller chain drive chains come in many different weights and tensile strengths. For light-duty applications, use a smaller pitch chain. For heavy-duty applications, use larger pitch chains. The design simplicity of these chains makes them ideal for a variety of applications. While they are great for a variety of applications, the durability of these chains makes them ideal for a variety of applications. Some of the main uses of roller chain drive chains are listed below.
When replacing the drive chain, be sure to follow the safety guidelines. The most important thing to remember is not to place the chain on a dirty floor as it may cause stretch or damage. After removing the chain from the sprocket, apply the measured load specified by ANSI to it. If the load exceeds this value, the chain may bend. A suitable load for measuring a drive chain should be at least six links.
While roller chains are usually made of carbon steel, some are made of stainless steel and are used in food processing machinery. In these environments, the chain may be made of stainless steel for lubrication. Brass and nylon are also sometimes used to meet these requirements. Regardless of the application, however, choosing the right drive chain is critical to the success of a roller chain machine. It is important to maintain the proper balance between the roller chain and the machine.
To properly use a roller chain, first determine the size of the sprocket used for the drive. The size of the chain should be smaller than the smallest sprocket to prevent tooth interference and provide adequate winding on the smaller sprocket. A good practice is to choose a drive chain with a center distance of 30 to 50 times the chain pitch. The longest possible center-to-center distance is approximately 80 times the chain pitch but is not recommended for high-speed applications.
Drop forged rivetless chain
Drop-forged rivetless drive chains are made of drop-forged steel components. Their proportions are suitable for strength and lightweight. Forged rivetless chains are generally divided into three types. Each of these types has its own set of important specifications. Key topics include minimum ultimate tensile strength, chain length tolerances, and link dimensions. Read on to learn more about each type and its uses.
One of the main features of forged rivetless chains is that, despite their relatively low price, they are designed to be very durable. The quality of a forged chain depends on the structure and design of the chain. The manufacturer of this type of drive chain is CZPT, which has a large stock of these chains. The chain is proof tested after assembly and comes with a two-year parts replacement warranty.
Forged rivetless chains are available in a variety of pitch sizes and strength grades. They are made of cast manganese or alloy steel and have an average strength of 24,000 to 300,000 pounds. These chains are suitable for automotive, conveyor, and material handling as well as meat packaging, sugar processing, and steel mill applications. They are also widely used in conveying systems. To ensure quality and performance, manufacturers offer a variety of forged chains.
CZPT offers forged CZPT drive chains for fatigue-free operation. The chain includes a solid one-piece forged drive pawl for optimum durability. Chains are available in Figure 8 and in D-shape styles. For more information, please contact CZPT directly. Custom Drop-Forged rivetless drive chains can be ordered. Manufacturers also offer custom chains for specific application needs.
double chain
Duplex drive chains have two sets of rollers instead of one, producing twice the power. Double chain roller chains have pins and roller bearings, while triple chain chains have an extra row of plates to accommodate the three sprockets. They are usually interchangeable with each other. They are available for US, UK, and ISO standards. They are made of carbon steel, stainless steel, and nickel or nickel-plated.
flat top chain
Flat-top drive chains are ideal for curved or straight tracks and come in many different types and thicknesses. These chains are highly resistant to wear and are usually made of steel, stainless steel, or plastic. CZPT manufactures special brands of flat-top chains with high wear resistance and excellent noise reduction. In addition to being versatile, flat-top chains can be used in a variety of industrial applications.
There are two main types of CZPT chains: solid top or raised rib. One piece is formed from a single unit link and the other has roller base links for added strength. The two-piece chain combines flat tabletop links and a roller bottom chain for added strength. These chains are available in widths up to 20 feet and are available in a variety of widths. These chains are available in stainless steel, cast iron, or plastic.
The hinge pin is another important part of the flat top chain system. Support chain plate to ensure smooth conveying. The hinges are available in single hinge pin and double hinge pin styles. Standard hinge pins are designed for straight, narrow-width chainplates; double hinge pins are designed for longer, heavier products. The hinge pins also come in many different materials, including aluminum and galvanized steel. This allows for customization based on machine design, operating conditions, and drive method.
Whether your flat-top chain conveyor system is large or small, a high-quality flat-top chain will get the job done. With their low maintenance and low maintenance design, these chains are easy to clean and maintain. They can accommodate workpiece pallets of various sizes, and their flexibility makes them ideal for many different applications. They can also be highly customized for various industries. So if you need an industry-specific conveyor, then a flat-top drive chain is the way to go.
editor by Cx 2023-04-26
China Custom Stainless Steel Link Chain of Marine Hardware double pitch roller chain
Product Description
Stainless Steel Link Chain
Material: Stainless Steel SS 304/316 or according to your requirement
Surface: Highly Polished,
Packing: On reels, Cartons, Pallets
Shipping:
Origin: China
FOB port: HangZhou
Lead time: 15~45 Days
Main export market: US, Australia, European countries, India,etc
Standard: CE, ISO
Dimension:
STAINLESS STEEL SHORT LINK CHAIN:
Material: AISI 304/316L Stainless Steel
Proof Load Tested and Certified
Finish: Polished
| Item No. | Chain Size | Dimensions (mm) | W.L.L. | Proof Load | Weight Per M | ||
| (mm) | Diameter (mm) | Inside Length (mm) | Inside Width (mm) | (t) | (t) | (Kg) | |
| Hsd-ss01 | 5 | 5 | 15 | 6.5 | 500 Kg | 1.25 | 0.54 |
| Hsd-ss02 | 6 | 6 | 18 | 7.8 | 750 Kg | 1.88 | 0.8 |
| Hsd-ss03 | 7 | 7 | 21 | 9.1 | 1 | 2.5 | 1.1 |
| Hsd-ss04 | 8 | 8 | 24 | 10.4 | 1.25 | 3.12 | 1.4 |
| Hsd-ss05 | 10 | 10 | 30 | 13 | 2 | 5 | 2.2 |
| Hsd-ss05 | 13 | 13 | 39 | 16.9 | 3.2 | 8 | 3.8 |
| Hsd-ss06 | 16 | 16 | 45 | 20.8 | 5 | 12.5 | 5.7 |
| Hsd-ss07 | 18 | 18 | 54 | 24 | 6.3 | 15.75 | 7.3 |
STAINLESS STEELMedium LINK CHAIN:
Material: AISI 304/316 Stainless Steel
Batch Tested and Certified
Finish: Polished
Larger sizes available on request
| Item No. | Chain Size(mm) | Dimensions(mm) | Service Load (t) | M.B.L. | Metre | Weight Per M (Kg) | ||
| not to be used for lifting | (t) | Per Drum | ||||||
| Diameter (mm) | Inside Length (mm) | Inside Width (mm) | ||||||
| Hsd-ss08 | 6 | 6 | 18 | 9 | 450 Kg | 1.8 | 500 | 0.75 |
| Hsd-ss09 | 8 | 8 | 24 | 12 | 800 Kg | 3.2 | 350 | 1.4 |
| Hsd-ss10 | 10 | 10 | 30 | 14 | 1.25 | 5 | 250 | 2.2 |
| Hsd-ss11 | 12 | 12 | 36 | 18 | 1.8 | 7.2 | 150 | 3.2 |
| Hsd-ss12 | 16 | 16 | 48 | 24 | 3 | 12 | 100 | 5.6 |
| Hsd-ss13 | 20 | 20 | 60 | 30 | 4 | 16 | 50 | 8.7 |
STAINLESS STEEL LONG LINK CHAIN:
Material: AISI 304/316 Stainless Steel
Batch Tested and Certified
Finish: Polished
Larger sizes available on request
| Item No. | Chain Size(mm) | Dimensions (mm) | Service Load (t) | M.B.L. | Metre | Weight Per M (Kg) | ||
| Diameter (mm) | Inside Length (mm) | Inside Width (mm) | not to be used for lifting | (t) | Per Drum | |||
| Hsd-ss14 | 6 | 6 | 42 | 12 | 320 Kg | 1.6 | 500 | 0.63 |
| Hsd-ss15 | 8 | 8 | 52 | 16 | 650 Kg | 3.2 | 350 | 1.1 |
| Hsd-ss16 | 10 | 10 | 65 | 20 | 1 | 5 | 250 | 1.75 |
| Hsd-ss17 | 12 | 12 | 76 | 25 | 1.25 | 6.3 | 150 | 2.5 |
Link Chain:
1) All Kinds: ASTM Machine Chain-Straight Link, ASTM Coil Chain-Staight Link, Twist
Chain, ASTM Grade 30 Proof Coil Chain, ASTMGrade 43 High Test Chain,
ASTM Grade 70 Transport Chain, NACM 84/90 Standard Link Chain, DIN
766 Standard Link Chain, DIN 763 Long Link Chain, DIN 764 Link chain.
2)Material: welded steel / AISI304/AISI316 link chain
3)Packing: Gunny bag, carton, spool, bucket, plywood case, plywood pallet, pallet, as
customers’ choice.
4). Delivery time: 10-45 days
5). Payment terms: T/T,L/C or Others
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated|
|
|---|
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain, Lifting Chain, Fishing Chain, Marine Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Mirror Polishing |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
What to look for in a roller chain
There are many different factors to consider when purchasing a roller chain. One of the most important factors is tensile strength, which represents the force required to break the chain. Roller chains are available in three different tensile strengths: minimum, average and ultimate. Each strength reflects a different limit to the load the chain can handle. However, these limits are not always equal and you should be aware of the differences between roller chains.
Canonical chain
Most roller chains have standard sizes printed on the side panels. This is usually “40” or “C2080H”, but can also be the letter “B”. If the chain is old, it will need to be cleaned to see its size. You can find the size on the standard roller chain size chart, but not everyone is marked. To determine the size, measure the diameter and pitch of the chain, then compare the results to the chart to see what size you need.
Heavy-duty roller chains are available with heat-treated pins, side plates, and rollers. In addition to being heat treated, they are also factory pre-stretched, which reduces wear on these parts. If properly maintained, they can last for years, reducing the risk of failure or corrosion. Depending on the application, standard roller chains are available in different sizes. It can be purchased separately. There are several options to choose from, depending on the size and strength of the application.
PEER roller chains contain solid rollers to reduce shock loads on the sprocket teeth. Heat treating and preloading all components of the PEER chain helps minimize initial elongation. Hot-dip lubrication ensures complete lubrication of all chain components, extending their life and reducing maintenance costs. For heavy-duty applications, ASME/ANSI-B29.1 chain is a good choice.
Standard roller chains are made of steel or alloy steel. However, it can be made of other materials such as stainless steel. In addition to steel, stainless steel is often used in food processing machinery where chain lubrication is an issue. Brass and nylon are also sometimes used. However, they are not that popular. Therefore, you should always check with your supplier before purchasing. By comparing the tensile strength of two different chains and making an informed decision, you can get the best price and service.
Chain without bushing
Bushless roller chains have advantages over conventional roller chains. Unlike conventional chains, bushless chains have extensive lateral flexibility, which increases the chain’s lubrication flow. The inner plates of bushless chains have protruding shoulders so the oil can flow through them more easily and efficiently. This is an important characteristic of a smooth-running chain. Additionally, bushless chains may have improved shifting performance.
The strength of a bushingless roller chain is measured in terms of tensile strength and fatigue strength. The former measures the load a chain can withstand before breaking. Fatigue strength is equally important, and factors that affect fatigue strength include the steel used to make the chain components, the pitch hole fabrication, the type of shot peening on the chain, and the design and thickness of the chain. For example, if the chain is too thin, it may not be enough for heavy-duty applications.
Like traditional roller chains, bushingless roller chains have two different types of links. The inner link has two inner plates connected by pins, while the outer chain has two outer plates held together by bushings. A bushingless roller chain is similar to a traditional chain, except it eliminates a step in the assembly process by stamping the tube into the inner plate. So if you want a smoother ride, a bushingless roller chain is a better choice.
There are two different sizes of bushingless roller chains. One size is designed for use with standard single-strand chains, while the other size is designed for use with double-strand or triple-strand chains. Bushless chains are generally shorter than conventional chains, so they can fit in tighter spaces. Bushless chains are made of the highest quality materials. These chain attachments are case hardened for optimum strength and durability.
Mute chain
The silent roller chain has a smooth, low-noise drive. They are made of stacked rows of flat chainplates with a gear-like profile that meshes with the sprocket teeth. Each chainplate is attached to a corresponding sprocket, which also allows the chain to bend. While these basic components are the same for every silent roller chain, there are many variations that allow them to be used in a variety of applications.
The most popular high-speed transmission, silent chains feature gear-like sprockets. They can be made from single or multiple strands of material. Single-strand chains are less expensive than multi-strand chains, but they tend to wear out faster if not lubricated. Single-strand roller chains can be used for years without lubrication, but for your application, wide silent chains are still worth considering.
The design and construction of silent chains make them ideal for conveying a wide variety of products. They have flat, heat-resistant surfaces. They are also durable and non-slip. They are available in a variety of pitch sizes, widths, and mounting styles. Whether you need chains for general purpose conveyors or glass bottle transport applications, we have you covered. Ask about the benefits of silent roller chain conveyors.
Inverted tooth chains are another option for quieter chains. These chains are designed to reduce noise from engine-related friction. Silent chains are more common, and manufacturers have fallen in love with them. A silent chain consists of several links connected to the sprocket teeth. Teeth rotate to reduce noise, vibration, and chord action. These are the main reasons why silent chains are so popular.
ANSI chain pitch
To measure your bike’s chain pitch, you can use a caliper. This measurement is taken from the center of the rolling pin to the center of the next rolling pin. Chains come in many sizes, but ANSI is the most common chain standard in the United States. A caliper is handy if you’re not sure which size to buy, as it allows you to check for worn sprockets.
Chains that meet ANSI standards will be characterized by a certain pitch. This measurement is based on the width and spacing of the roll. The spacing is usually greater than the width. The standard number will be the right number for the width of the chain or the left number for the rollers. The number on the left indicates whether the chain is lightweight or heavyweight. Heavyweight chains are designated by the suffix “H”.
Common chain sizes are based on ANSI chain pitch. Pitch is the minimum distance between bushing and sprocket. The smaller the chain pitch, the greater the total distance between the two points. This means the chain will last longer. However, if you are buying a chain for a specific application, you should check the pitch carefully as it can affect the performance of the chain.
Roller chain wear measurement
The purpose of roller chain wear measurement is to prevent breakage by monitoring the strain on the chain. There are several ways to measure roller chain wear. The first is to remove the chain from its working position and measure the distance from the sprocket to its measuring end. Another way is to measure the pitch of the chain or the distance between two pins. This method is superior to other methods because it is convenient and accurate.
When measuring the wear of a roller chain, it is important to note that the elements of the chain will gradually deform. About 3.75% of the total wear will be on the pins and the rest will be on the internal links. These wear measurements will vary based on the nominal pitch of the chain and the amount of friction the chain is experiencing. Proper lubrication between pins and bushings, load and frequency of articulation all affect wear rates.
It is important to measure the amount of wear on the roller chain to avoid excessive machine failures. The longer the chain runs, the more wear it will wear. Although the length of the chain should be less than the center distance, the excessive load will cause premature wear. Therefore, lubrication is essential. Additionally, the sag of the chain should not exceed 2% to 4% of its center-to-center distance. Finally, check for unusual noise or visible defects. A common cause of excessive roller chain wear is the size of the load. Every chain manufacturer sets a maximum workload for its product.
There are several ways to measure roller chain wear. If using a high-speed drive, it should have at least 11 teeth, and a medium-speed drive should have at least 25 teeth. Also, be sure to check the length of the chain, even if you should. The same goes for the pin diameter, which should be the same or different pitch as the roller chain.
editor by CX
2023-04-14
China C2040 Precision Double Pitch Conveyor Chain with Blue Color roller chain conveyor
Item Description
C2040 Precision Double Pitch Conveyor Chain with Blue Shade
Products are manufactured of substantial quality alloy metal production. The plates are punched and squeezed bores by precision technological innovation. The pin, bush, roller are machined by high-effectiveness computerized equipment and computerized grinding gear, then by way of warmth therapy of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting method and so on. Assembled precision by Inner hole situation, spin riveted by stress to make certain the efficiency of the whole chain.
Why choose us
one. We are the manufacture.
two. We have near thirty many years encounter of generating chains and chain hyperlinks.
three. Our layout group has substantial knowledge in the chain layout.
four. Ideal services and prompt supply.
five. We offer you numerous variations, measurement and hues to meet up with your necessity.
six. We masking a generation spot of 18750 sq. meters have much more than two hundred staff and we have a total established of screening equipment to ensure our good quality.
Technical specs
| Technique Treatment method | |||
| 1 | Shot Peening | eight | Tempering |
| two | Bluing | 9 | Oiling |
| 3 | Nickel-plated | 10 | Greasing |
| four | Zincing | 11 | Particular color |
| 5 | Warmth Treatment method | twelve | Stain proofing |
| six | Carburizing | 13 | Pre-stretched and anti-exhaustion |
| 7 | Quenching | ||
|
US $1.13 / Meter | |
100 Meters (Min. Order) |
###
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing/Electroplating/Oxygenation |
| Chain Size: | C2040 |
| Feature: | Oil Resistant |
| Structure (for Chain): | Conveyor Chain |
###
| Samples: |
US$ 4/Meter
1 Meter(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Technique Treatment | |||
| 1 | Shot Peening | 8 | Tempering |
| 2 | Bluing | 9 | Oiling |
| 3 | Nickel-plated | 10 | Greasing |
| 4 | Zincing | 11 | Special color |
| 5 | Heat Treatment | 12 | Stain proofing |
| 6 | Carburizing | 13 | Pre-stretched and anti-fatigue |
| 7 | Quenching | ||
|
US $1.13 / Meter | |
100 Meters (Min. Order) |
###
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing/Electroplating/Oxygenation |
| Chain Size: | C2040 |
| Feature: | Oil Resistant |
| Structure (for Chain): | Conveyor Chain |
###
| Samples: |
US$ 4/Meter
1 Meter(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Technique Treatment | |||
| 1 | Shot Peening | 8 | Tempering |
| 2 | Bluing | 9 | Oiling |
| 3 | Nickel-plated | 10 | Greasing |
| 4 | Zincing | 11 | Special color |
| 5 | Heat Treatment | 12 | Stain proofing |
| 6 | Carburizing | 13 | Pre-stretched and anti-fatigue |
| 7 | Quenching | ||
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by czh 2022-12-18
China Roller chain and sprocket manufacturer Special pitch chain uses China in Fukuoka Japan Agricultural with Attachment of Double Pitch Conveyor Heavy Duty Straight Sidebar Transmission Metric Series Long Pitch Conveyor Roller Chains with ce certificate top quality low price
We – EPG Group the largest Chain and agricultural gearbox manufacturing facility in China with 5 diverse branches.
In this way, our merchandise have continued to achieve market place acceptance and buyers satisfaction in excess of the earlier handful of many years.ISO We are aiming to meet the calls for of the clients all around the planet.. a specialised supplier of a complete range of chains, sprockets, gears, equipment racks, V-belts, couplings and reducers， pto shaft, agricultural gearboxes….9001 certified manufacturer of precision roller chains. Varieties incorporate solitary and several strand, hollow pin, facet bow, rollerless, self-lubricating, straight sidebar, double pitch, brushed, nickel plated, armor coated, 304 stainless steel, leaf, hoist and O-ring, citrus, sorting and caterpillar roller chains. Our abilities go much outside of the scope of our catalog. Based mostly on client demand from customers, we now inventory strong collars with oversized bores for programs in which the normal tolerance does not permit for adequate clearance. We also supply numerous finishes for solid and split collar like yellow zinc, nickel and chrome. Many are even stocked for off-the-shelf shipping. We also manufacture and inventory solid collars with 2 set screws, with via holes, and with out holes. Collars are obtainable in inch and metric measurements. Large series clamp-sort collars and threaded collars are also offered. We can even supply sq. bore collars for quantity needs. And if your specific demands repeat frequently, we are happy to stock parts for scheduled releases. Whatever your collar requirements, Lucas Industrial is your supplier for substantial top quality price – efficient components.
Specific Agricultural with Attachment of Double Pitch EPT Heavy Obligation Straight Sidebar Transmission Metric Series Prolonged Pitch EPT Roller Chains
The use of original equipment manufacturer’s (OEM) component numbers or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating item use and compatibility. Our firm and the outlined replacement elements contained herein are not sponsored, accepted, or produced by the OEM.
China Roller chain and sprocket manufacturer Double hotmail in Gomel Belarus Pitch Precision Roller Chain with ce certificate top quality low price
We – EPG Team the largest Chain and agricultural gearbox manufacturing facility in China with 5 distinct branches.
Moreover, WE CAN Create Customized VARIATORS, GEARED MOTORS, Electrical MOTORS AND OTHER HYDRAULIC Products In accordance TO CUSTOMERS’ DRAWINGS.As The group has taken element in the making and revising of ISO/TC100 international chain common numerous several years in good results and hosted the 16th ISO/TC100 Intercontinental annual assembly in 2004. a result, we have turn out to be a comprehensive manufacturer in the movement and management discipline supplying an extensive lineup of items with superior longevity, surroundings-friendliness, and good quality. Standard solitary-strand roller chain, standardized by ASME, is an assembly of alternating pin backlinks and roller hyperlinks. The distance between pin centers is known as the pitch. The pitch is what categorizes the measurement of the chain. The more substantial the pitch, the larger the load score. Chains with tiny pitches have smaller sized loads, operate more quietly, and at increased speeds. Multi-strand, modest-pitch roller chains are a great remedy for large-load, large-velocity purposes. Double Pitch Precision Roller Chain (32A-2)
Merchandise are created of high top quality alloy steel generation. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by large-efficiency computerized products and automatic grinding tools, then by means of heat treatment method of carburization, carbon and nitrogen protection mesh belt furnace, surface area blasting method etc. Assembled precision by Inner hole placement, spin riveted by force to make certain the efficiency of the complete chain.
Specs
| Technique Treatment | |||
| one | Shot Peening | 8 | Tempering |
| two | Bluing | nine | Oiling |
| 3 | Nickel-plated | 10 | Greasing |
| four | Zincing | eleven | Unique colour |
| five | Heat Therapy | 12 | Stain proofing |
| six | Carburizing | 13 | Pre-stretched and anti-tiredness |
| seven | Quenching | ||
Our Services
one. Any of your type inquiry conveyor chain would be replied in 24 several hours.
two. Effectively-qualified and skilled income staffs will reply all your issues in fluent English.
3. OEM services are offered with us, our specialist designer would make your private thought into currently being.
four. Safety of your sales spot, tips of design and style and all your personal details.
five. Shipping by air mail or ship for your orders.
Why pick us
one. We are the manufacture.
two. We have near thirty several years encounter of creating chains and chain hyperlinks.
3. Our layout staff has extensive experience in the chain design.
four. Be EPT service and prompt supply.
five. We offer you a variety of styles, size and shades to fulfill your requirement.
six. We masking a creation area of 18750 sq. meters have much more than 200 employees and we have a full established of testing products to make sure our high quality.
The use of first products manufacturer’s (OEM) part quantities or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating solution use and compatibility. Our company and the detailed substitution areas contained herein are not sponsored, approved, or manufactured by the OEM.